In scenarios of large-scale livestock farming, commercial feed production, and biomass feed processing, the “continuity, particle quality stability, and formula adaptability” of the production line directly determine the quality of the feed and the production efficiency. Our fully automatic feed pelletizing machine production line, with its process integration technology and highly adaptable pelletizing system, addresses the pain points of traditional production lines such as “multiple manual interventions, easy particle fragmentation, and long downtime for formula changes”. Its core advantages precisely match the demands of industrialized production:
1. Fully automatic integration, covering all scenarios with a production capacity ranging from 1 to 20 tons per hour. The system adopts an “integrated design of crushing – mixing – tempering – pelletizing – cooling – packaging” and eliminates the need for manual material transfer, achieving full automation from raw material input to finished product bagging. It is equipped with modularized units that can be switched, with a single production line capable of producing 1-20 tons per hour: small lines (1-5 tons per hour) are suitable for small-scale farm self-use, large lines (10-20 tons per hour) meet the batch production requirements of feed factories, and support multi-line parallel operation (up to 50 tons per hour), responding to peak production capacity demands. The entire line requires only 2-3 operators, reducing labor costs by 60% compared to traditional production lines.
2. High forming rate + multi-material compatibility, meeting particle quality standards
The core pelletizing process adopts the “adjustable ring die + dual tempering device” technology: the compression ratio of the ring die can be customized from 3 to 12 (for livestock feed, choose 3-6, for aquatic feed, choose 8-12), the particle hardness is controlled at 2-8 kg, the forming rate is stable at over 98%, and the crushing rate during transportation is less than 2%. It can be compatible with corn, soybean meal, bran, etc. as fine materials, and also handle straw, alfalfa, distillers’ grains, etc. (with the addition ratio up to 40%), easily producing multi-category feeds such as pigs, chickens, cattle, and aquatic products. Changing formulas only requires 15 minutes to adjust parameters, without the need to replace core components.
3. Energy saving and reduced consumption, maintenance cost drops by 35%
The key equipment’s motors have a 25% reduction in energy consumption compared to traditional asynchronous motors; the pelletizer is equipped with a “heat recovery system”, which recycles the heat generated in the cooling process for the tempering process, saving 30% of heating energy. Wear parts are made of high wear-resistant materials: the ring die uses Cr20Mo alloy, after carburizing treatment, the service life reaches 800 hours (ordinary ring dies only last 400 hours); the wear rate of the press rollers is reduced by 50%. The equipment is overall sealed and dust-proof, with a failure rate as low as 0.6%, and the maintenance cycle is extended to once every 2 months, reducing the annual maintenance cost by 35% compared to similar production lines.
4. Intelligent control, compliant export without worries
It is equipped with a 7-inch PLC touch screen, capable of storing 20 feed formulas (such as fattening pig feed, egg-laying hen feed during the laying period), and can be switched for production with a single click, with parameter errors ≤ ±1%. It has a “real-time monitoring module”, which displays particle temperature, humidity, and output in real time, automatically stops when abnormal conditions occur and pops up a prompt to indicate the fault point, reducing the production of substandard products. The production line has passed ISO 9001 and CE certifications, and the crushing process is equipped with a magnetic separation device (removal rate of iron 100%), the finished product meets the EU EC 152/2009 feed hygiene standards, and exports to Europe, Southeast Asia, etc. do not require additional modifications.
